The principal end use of gas oil is as diesel fuel for powering automobile, truck, bus, and railway engines. In a diesel engine, combustion is induced by the heat of compression of the air in the cylinder under compression. Detonation, which leads to harmful knocking in a gasoline engine, is a necessity for the diesel engine. A good diesel fuel starts to burn at several locations within the cylinder after the fuel is injected. Once the flame has initiated, any more fuel entering the cylinder ignites at once.
Straight-chain hydrocarbons make the best diesel fuels. In order to have a standard reference scale, the oil is matched against blends of cetane (normal hexadecane) and alpha methylnaphthalene, the later of which gives very poor engine performance. High-quality diesel fuels have cetane ratings of about 50, giving the same combustion characteristics as a 50-50 mixture of standard fuels. The large, slower engines in ships and stationary power plants can tolerate even heavier diesel oils. The more viscous marine diesel oils are heated to permit easy pumping and to give the correct viscosity at the fuel injectors for good combustion.
Until the early 1990s, standards for diesel fuel quality were not particularly stringent. A minimum cetane number was critical for transportation uses, but sulfur levels of 0.3 to 0.5% by weight were common in most markets. In the United States, diesel fuel is generally restricted to a maximum sulfur level of 0.5 weight percent, and regulations have restricted aromatic content as well. The limitation of aromatic compounds requires a much more demanding scheme of processing individual gas oil components than was necessary for earlier highway diesel fuels.